Showing posts with label Centrifugal Pump. Show all posts
Showing posts with label Centrifugal Pump. Show all posts

Sunday, 1 August 2021

NPSH AND CAVITATION OF CENTRIFUGAL PUMP

 

NPSH:

●NPSH:   The net positive suction head is the total suction head in feet of liquid 
  (or meters), less the vapor pressure (in feet or meters) of the liquid being pumped. 


●NPSH is defined as the total head of fluid at the centre line of the impeller less 
   the fluid's vapour pressure.


●NPSH is normally considered in two forms: NPSH-R (NPSH Required) and 
   NPSH-A (NPSH Available).


● (NPSH)A is the amount of NPSH that the system has available at the eye of the 
    pump impeller. 


● (NPSH)A =Liquid pressure at pump suction - Vapor pressure of the liquid 

   (Always Liquid pressure at eye of impeller >Vapor pressure of the same liquid)


●Always (NPSH)A > (NPSH)R is recommended by process engineers during design  
   and  (NPSH)A > 0 to avoid cavitation  in pump.


●(NPSH)R  is Net Positive Suction Head Required, that is given by OEM(Original 
   Equipment Manufacturer)

Formula:

● (NPSH)A =P-hfs  -Pv ± Z

Where  P=Absolute pressure
                 hfs  =Frictional Losses in suction line due to pipe fittings,valves
                 Pv =Vapour pressure of liquid
                   Z=Satic Head 



CAVITATION IN  CENTRIFUGAL PUMP:

●When (NPSH)A < (NPSH)R  or pressure at eye of pump impeller become less than vapour pressure of the same liquid then vapour bubbles creates inside liquid and the vapour bubbles goes through the impeller and on impeller vane it collapse. Due to repeated collapse of vapor bubbles on a metal surface of pump parts , This causes mild physical damage to protective films, severe deformation and fracture of surface. So that is called Cavitation.

●It occurs in equipment where high velocity liquid flow and pressure changes are encountered, such as pump impellers, resulting in vapor bubbles.



●Cavitation also results in vibration and noise in the pump, placing greater strain on the       drive shaft and other components, and also in downstream pipework.

 ●This can lead to greater maintenance costs and a higher incidence of pump failures.










Why Pump suction pipe line size is bigger than discharge pipe line?

 

Why Pump suction pipe line size is bigger than discharge pipe line?












What is shutoff Head of a pump and how to know total head of a pump if specification plate is missing?

 What is total head of a pump?


Total Head: The height from the original liquid surface up to the highest point to which the fluid will be pumped - the discharge point. 







How to Know Total Head of a pump if Specification plate is missing on pump?













CALCULATION OF (NPSH)A FOR CENTRIFUGAL PUMP (PUMP IS INSTALLED ABOVE RESERVOIR)

 CALCULATION OF (NPSH)A FOR CENTRIFUGAL PUMP:

Question:2



Answer:

(NPSH)A =P-hfs  -Pv ± Z

P(Absolute pressure)= Atmospheric Pressure+ Gauge Pressure=14.7+0=14.7PSIA=14.7*2.31=33.957 feet    ≈ 34 Feet

(Tank is open to atmosphere ,so Gauge pressure =0)                                                                    
(1 PSIA=2.31 feet water column)


hfs (Friction losses)=3.2 Feet
Pv =0.33889PSIA=0.33889*2.31=0.783 Feet
Z= 8 feet (-8 feet due to pump is installed above reservoir)

Now (NPSH)A = 34-3.2-0.783-8=22.017 Feet  ≈22 Feet


NB: All four components in the formula need to be calculated in terms of head (unit is feet in this problem)





CALCULATION OF (NPSH)A FOR CENTRIFUGAL PUMP (PUMP IS INSTALLED BELOW RESERVOIR)

 CALCULATION OF (NPSH)A FOR CENTRIFUGAL PUMP








Answer:

(NPSH)A =P-hfs  -Pv ± Z

P(Absolute pressure)= Atmospheric Pressure+ Gauge Pressure=14.7+0=14.7PSIA=14.7*2.31=33.957 feet ≈ 34 Feet

(Tank is open to atmosphere, so Gauge pressure =0)  

(1 PSIA=2.31 feet water column)

hfs (Friction losses)=3.2 Feet

Pv =0.33889PSIA=0.33889*2.31=0.783 Feet

Z= 8 feet (+8 feet due to pump is installed below reservoir)


Now (NPSH)A = 34-3.2-0.783+8=38.017 Feet  ≈38 Feet


NB: All four components in the formula need to be calculated in terms of head (unit is feet in this problem)